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An Equipment Owner’s Perspective on Spare Parts

Cailin Klein June 30, 2016 Tags: , , , , , , , , , , ,
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One of Digabit’s clients is Schramm, Inc., a 115-year-old manufacturer of drilling equipment supplying the global mining, energy and water industries. Schramm builds custom rigs tailored to buyers’ specifications, which means that maintenance and repair of these unique machines requires complex coordination of the right people, with the right parts, at the right time.

Complicating matters even more, many of Schramm’s products operate in remote locales, hundreds of miles from the nearest airport or major city. Job sites like this are expensive to manage, and when equipment is idled due to a breakdown or unscheduled maintenance it can cost the equipment owner tens of thousands a day in lost productivity and labor costs.

Consider the problems posed by this scenario for a job site’s mechanics and operations manager, as they attempted to keep equipment running up to 24 hours a day:

  • Technical support materials often consisted of a generic set of manuals that did not accurately reflect the actual machinery.
  • Support documents such as illustrated parts books were delivered in print with the machine, or in PDFs on a CD, which means they were practically impossible to update when the OEM re-designed and superseded a part.
  • Depending on geography, delivery of parts could take several days and cost hundreds to thousands of dollars for express service. The consequences of ordering the wrong part were magnified manyfold, considering the immense costs related to downtime.
  • Communications with support staff in the OEM’s aftermarket organization could be difficult, making identification of the correct replacement parts a significant problem when documentation was incorrect or missing.
  • In extreme cases, the ability to rapidly deliver spare parts becomes a life-or-death affair.

This was the environment for equipment users prior to Schramm’s adoption of a digitally enhanced workflow for parts book authoring and publication.

Then Schramm adopted Documoto, a modern, relational database solution that delivers product documentation in the cloud. Documoto has unlocked massive benefits for Schramm customers:Schramm Equipment-Owner-Perspective-Spare-Parts

  • Equipment users have the ability to look up detailed diagrams of parts and assemblies, in parts books that are custom-built alongside the machinery.
  • When parts or other product data are revised by the manufacturer, customers’ electronic parts books are automatically updated within a day.
  • Because part and assembly drawings are now identical to the physical components, order accuracy increased while order processing efforts dropped.

It’s surprising to learn that many billion-dollar companies still manage aftermarket support the old way. Forward-thinking firms like Schramm—and Digabit’s other clients—have discovered a 21st-century parts catalog solution, and the benefits of 24×7 customer access to highly accurate product documentation.

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